MACHINE TECHNOLOGY
bavius AeroCell 160
The bavius AeroCell 160 is a high-performance 5-axis horizontal machining center built for the high-speed milling of large aluminum structural components. Designed for aerospace, defense and precision manufacturing, it delivers exceptional chip removal rates, integrated pallet change and 5-sided part access in a single setup — all without requiring a special foundation.
bavius AeroCell 160 Highlights
Integrated Dual Pallet Change
Load and unload while production continues. The AeroCell 160’s space-saving swivel-and-rotate changer runs two pallets simultaneously, keeping non-productive time to a minimum.
Large-Part Capacity
Pallets up to 1,600mm × 4,000mm with a max payload of 3,000 kg handle the largest structural components without compromise.
Siemens SINUMERIK ONE Control
Advanced control with Digital Twin capability for faster setup, simulation and process validation before any cutting begins.
5-Sided Machining
The ±120° A-axis and ±275° C-axis milling head range makes complex 5-sided parts achievable in one setup, reducing fixturing, handling and total cycle time.
No Special Foundation Required
The AeroCell 160 installs without special foundation requirements at 72,000 kg. That simplifies facility planning and cuts installation lead time.
bavius LinkUp® ready
Designed for seamless integration into automated cells using bavius LinkUp® — RGV and pallet rack systems that enable continuous, unmanned 24/7 production.
AeroCell 160 Specifications
Pallet size (W x L)
1,600mm × 4,000mm (W x L)
X/Y/Z travel
4,400 / 1,700 / 850mm
Axis travel speed (X/Y/Z)
70/70/70 m/min
Axis acceleration
Max. 7 m/s²
Spindle data
Power: 140 kW (S1)
Speed: Max. 30,000 rpm
Torque: Max. 85 Nm (S1)
Taper: HSK-A63
Milling head range
A-axis ±120°
C-axis ±275°
Max. pallet payload
3,000 kg
Machine weight
72,000 kg
Floor layout (L × W × H):
13,000mm × 10,300mm × 4,500mm
Control unit
Siemens SINUMERIK ONE
Coolant pressure
80 bar high-pressure supply
Tool monitoring
Blum LC50 (length, diameter, breakage)
Touch probe
Renishaw Radio Touch Probe
Foundation
No special foundation needed
Frequently Asked Questions: bavius AeroCell 160
The bavius AeroCell 160 is production-proven for the most demanding large-part aluminum machining applications, including:
- Aerospace structures
- Automotive
- Defense
- General manufacturing
- Medical devices
The bavius AeroCell 160 handles pallets up to 1,600mm × 4,000mm with a max payload of 3,000 kg. Axis travel reaches 4,400mm in X, 1,700mm in Y and 850mm in Z — making it one of the largest-capacity 5-axis horizontal machining centers available for structural aluminum work.
The bavius AeroCell 160 is optimized for high-speed milling of large aluminum structural components, including aerospace frames, wing panels, floor beams and ribs. Its 30,000 rpm spindle and 140 kW power rating make it well suited for high chip-removal-rate applications in aluminum and other non-ferrous materials.
No. Despite weighing 72,000 kg, the bavius AeroCell 160 does not require a special foundation, which simplifies facility planning and reduces installation lead time. Hartwig’s team handles installation and commissioning as part of the full-service support package.
Yes. The bavius AeroCell 160 is compatible with bavius LinkUp® automation, which connects machines via rail-guided vehicles and pallet rack systems for continuous, unmanned 24/7 production. Hartwig can design and implement a turnkey automation solution around the AeroCell 160 for your specific production requirements.
Yes. Hartwig has bavius AeroCell 160 units in stock and ready for delivery, no overseas lead times. Contact Hartwig to confirm availability and discuss installation scheduling for your facility.
Ready to see the AeroCell 160 in action?
We have units in stock and available for fast delivery! Contact our team to discuss specs, pricing and lead time for your facility.